Falco PCS

Build Accurate, Auditable Part Costs — Without the Chase
Every engineering change, new part, or customer-specific design brings with it a storm of costing queries.
Raw material rates, machining time, vendor quotes, overheads — and approvals scattered across teams.
If your costing process still lives in Excel, you know the chaos.
That’s where Falco PCS comes in.
Falco’s Part Costing Suite gives you a structured, digitized workflow that aligns Engineering, Procurement, and Costing — with zero ambiguity and full traceability

What’s Broken Today?

• No centralized rate database for RM, labour, or process — everyone refers to old files, outdated mails, or calls a colleague
• Excel-based costing sheets are error-prone, inconsistent, and impossible to audit
• No visibility on who approved what — decisions live in email chains and verbal nods
• No vendor traceability — multiple quote versions float around with no clear mapping to decisions
• Cross-functional blame games arise when costs overshoot, and no one owns the full picture

What Falco PCS Fixes

• Create your own Data Master
  • Capture machine hour rates, labour costs, RM rates, and standard process costs — editable, traceable, and version-controlled
• Map Part Numbers to BOM
  • Auto-link each new part to its Engineering BOM, so costing flows match actual assemblies
• Ingest Vendor Quotes with Ease
  • Upload multiple vendor quotes, map them to each task/process, and retain all conditions — nothing lost in translation
• Trigger Approvals Seamlessly
  • Get cross-functional signoffs — via auto workflows or manual triggers. Every action is time-stamped with an audit trail
• Enable Real-Time Cost Visibility
  • Product managers, costing heads, finance — all can view breakdowns instantly

No file-chasing or manual follow-ups.

6-Gate NPD Flow — from Idea to Market

Falco enforces a clean, stage-gate process for NPD:

• Initiate
• Conceptualize
• Design Freeze
• Proto
• Pilot Batch
• Launch

Each gate is clearly defined. Entry and exit criteria are tracked. No informal progression — just disciplined, review-based decision making.