Falco HVM DOIT

Every Minute Counts on the Factory Floor
For most organizations in the manufacturing sector, every hour of downtime isn’t just lost productivity — it’s lost revenue, delayed delivery, and customer frustration. Yet many organizations still rely on end-of-day summaries, paper logs, or spreadsheet uploads to manage their operations. By the time you know something went wrong, the shift is over — and the cost is already real.

That’s exactly what Falco DOITsolves.
Falco DOIT (Digital Operations & Insights Tracker) is the real-time heartbeat monitor of your production floor. It delivers continuous digital tracking of machines, operators, tasks, and downtime — giving you the visibility you need to act, not react.

What’s Broken Today?

Here’s what typically happens in many factories:

• Delayed Data:Production data is recorded at shift end or uploaded manually, often riddled with delays or errors
• Zero Accountability in Real Time: Machines go idle, but nobody’s alerted. Minor stoppages are ignored until they become costly breakdowns.
• No Line-of-Sight to Performance: Managers struggle to know what’s really happening on the floor — what’s running, what’s stalled, and why
• Postmortem Culture:Decisions are made after the fact, when it’s too late to correct course
• Fragmented Systems:Spreadsheets, registers, and whiteboards don’t talk to each other. There’s no single source of truth.

All of this leads to reactive firefighting, higher costs, lower output, and frustrated customers.

What Falco DOIT Enables

Falco DOIT flips this broken model. Instead of waiting for data to come to you, it delivers real-time production visibility at your fingertips

• See every machine status live: Know what’s running, idle, or under breakdown — across shifts, lines, or locations
• Track operator performance: View who’s logged in, what task they’re on, and how efficiently they’re delivering
• Monitor actual vs. planned output: Spot underperformance or overachievement in real time
• Capture downtime with reason codes: Every stoppage gets recorded — with operator-assigned or system-assigned reasons
• Enable accountability and alerts: Escalations are triggered automatically if downtime exceeds thresholds

With Falco DOIT, your shop floor becomes transparent, responsive, and data driven.

Core Features

Here’s what makes Falco DOIT the ideal factory companion for digital production control:

• Live Machine Dashboards
  • Monitor every production asset across all lines
  • Color-coded views of running, idle, breakdown status
  • Drill down by shift, operator, product, or batch
• Operator Allocation & Tracking
  • Assign operators to machines and tasks with ease
  • Track login/logout, operator productivity, and job completion
• Production vs. Plan
  • Real-time view of actual output versus daily/weekly plan
  • Graphical views to identify bottlenecks instantly
• Downtime Capture & Categorization
  • Every stoppage gets timestamped and categorized
  • Classify reasons as mechanical, material, operator, power, etc.
  • Identify recurring loss patterns across shifts and lines
• Alert Engine
  • Define thresholds for minor and major stoppages
  • Get real-time alerts via screen, SMS, or email
  • Automatically escalate if machines remain idle
• Shift-End Reports & Historical Trends
  • Auto-generated reports for production, downtime, and efficiency

Compare across shifts, weeks, or machines to identify patterns.

Designed for Real-World Production Floors

Falco DOIT is not an Industry 4.0 buzzword platform that needs a PhD to implement. It’s built ground-up for practical shopfloor usage:

• Easy deployment on existing terminals
• Works on tablets and mobile interfaces
• No expensive hardware needed — just discipline and clarity
• Affordable and scalable — start small and grow plant-wide

Whether you run a machine shop, assembly line, or packaging unit, Falco DOIT gets your production under control — without disrupting your flow.

From Guesswork to Insightful Action

The value of real-time production visibility is not just in seeing what’s happening — it’s in acting on it while it’s still happening.
With Falco DOIT, you no longer wait for problems to reveal themselves. You:

• Intervene faster
• Reduce machine idle time
• Empower your supervisors with visibility
• Move from daily firefighting to proactive control

And most importantly, you deliver better outcomes — on time, with lower cost, and greater customer satisfaction.