Smart Manufacturing
High Volume Manufacturing – (HVM) OPS Suite
When you're managing thousands of production events daily, precision isn’t optional — it’s critical. The Smart Manufacturing suite helps high-volume plants run lean, synchronized, and insight-driven operations with deep visibility across equipment, quality, planning, and execution. This suite connects people, machines, and process data into an intelligent operations platform. Ideal for process-intensive HVM plants, it gives you the agility to act fast, optimize throughput, and improve first-time-right performance.
Key Capabilities
- Shift-level dashboards and live DOIT visibility
- TPM-linked maintenance workflows and downtime tracking
- Engineering Change Management (ECM) to avoid cascading errors
- Asset and tooling traceability
- Quality and process control synchronization
HMV Overview
- Falco OPS is purpose-built solution for High Volume Manufacturing (HMV)
- Integrating Capacity Loading, Maintenance, IoT, Dashboards
Asset Management
- End-to-end tracking of plant + utility + employee assets
- QR-Code Based Verification at every stage
- Dual asset code ERP + Falco self generated permanent tag ID
- Complete life-cycle visibility – Registration to Installation
DOIT for HMVs
- Real-time production and performance data from machines on the floor
- Exception Triggers and Alerts before breakdowns
- Feeds real data to OEE and Maintenance
ECM
- Standardized SKU + Drawing Generation Engine
- Centralised Spec Masters + Revision Control
- Centralized Archive for past revisions
TPM
- Digitize entire TPM Flow, including scheduling and monitoring
- Equipment specific checklists and ticket, Spares Consumption Monitoring
- Asset Lifecycle Tracking, Loop in Capacity Planning, Full Mobile support
All Rights Reserved @ Decintell Tech Pvt. Ltd. (MyKRA, WAC, CEM, SWAS, TEM, NPD, PCS, CPC, PDI, ECM, DOIT trade marks owned by Decintell Tech Pvt. Ltd.)
Images credit to freepik.com, Icons credit to flaticon.com