Live equipment dashboard showing production, downtime, and OEE metrics​

Falco SaaS - OPS​

Smart OPS | Strong Outcomes​

Falco DOIT – High Volume Manufacturing (HVM)

Real-time Insights | Smarter Production | Fewer Breakdowns

DOIT turns your machines into live data sources – Production, Downtime, Breakdown Alerts directly feed in to maintenance, smart analytics

What’s Broken Today​

  • No visibility of real-time Production and Downtime data​
  • No visibility of breakdowns​
  • No common dashboard of equipment performance​
Live equipment dashboard showing production, downtime, and OEE metrics
Live equipment dashboard showing production, downtime, and OEE metrics

What Falco DOIT Enables​

  • Real-time production and performance data from machines on the floor​
  • Exception Triggers and Alerts before breakdowns​
  • Feeds real data to OEE and Maintenance

Core Capabilities

Device Connectivity
  • IoT Software embedded in OEM PLCs​
  • Or Falco Proprietary Hardware
  • Connects thru existing network​
  • Handles 5000+ record hits per minute​
  • Repository of 7 million records across India and counting
Real-time Monitoring
  • Live performance data
  • Live production and downtime data​
  • Exception Alerts
  • Data analytics and dashboards
  • Daily production plan loading
Integration with TPM
  • Trigger Breakdown Calls​
  • Trigger Alerts for alarms​
  • Feed real data in to RCA​
Analytics
  • View Performance Trends
  • Compare asset uptime across plants
  • Share insights across production, engineering and maintenance
  • Capacity planning and load balancing
Why DOIT Works for HVMs
  • Smarter data led production scheduling
  • Real-time monitoring, Reduction in downtime and improved OEE​
  • Breakdown and Safety alerts​