Falco SaaS - OPS
Smart OPS | Strong Outcomes
Falco CPC – Constraint Capacity Planning – for OEMs
Real World Constraints | Dynamic Simulations | On-Time Delivery
Build Accurate Production Plans for discrete equipment assembly. Real-time workforce data, downtime data, floor availability, and order urgency – not theoretical MRP Numbers
What’s Broken Today
- Static Excel based planning –without absenteeism, downtimes, or rework
- No visibility of manhour bottlenecks across slots and bays
- Sales commitments without prod feasibility | No “What-if” simulation
What Falco CPC can Fix
- Maps each equipment to manhours, floors, and skill types
- Considers Real-world constraints. Sand-box to run “What-If” Scenarios
- Tracks Daily work output vs. plan, readjusts completion dates real-time
Core Modules & Features
Dynamic Manhour Based
Planning
- Link every equipment to subassembly and manhour norms
- Map Floor, Bays and Slots
- Consider downtimes and constraints
- Daily run capacity engine with
real constraints and compute
delivery dates
Real-time Monitoring &
Replanning
- Prioritize orders by customer delivery dates
- Calculate cum manhours load across planning horizon
- Track actual vs. plan manhours
- Auto adjust deliver dates based on production gaps
- Over time planning
What-if Simulations
- Que existing Orders
- Insert urgent orders
- Simulate allocation of workforce / overtime
- Model various constraints
- Support Over Time Plan and Approval
Impact Metrics
- 25% Reduction in Schedule Deviation
- On-time shipment score can improve to > 90%
- Clear visibility of bay, operator load Day-wise
- Control Overtime
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