Why Manual Calibration Logs Don’t Work in High-Speed Packaging, Smart QA in Packaging: The Next Competitive Advantage, How BLE and Edge Computing are Transforming Final Inspection Workflows​

Falco SaaS - OPS​

Smart OPS | Strong Outcomes​

Falco WAC – Weighment Accuracy Calibration

Tamper Proof | Machine Centric | Audit-Ready​

Digitize final-stage weighment and pouch quality tests — faster, smarter, and 100% traceable

What’s Broken Today​

  • Manual weighment tests done on Excel or paper​
  • Requires two people, is time-consuming and error prone​
  • Open to manipulation and lacks audit trail​​
  • No link to pouch quality tests – drop, leak and dimension​​
falco-OEM-WAC
falco-OEM-WAC

What Falco WAC Can Fix

  • Digitized weighment tests via BLE logger and mobile app​
  • Real-time capture from weighing balance – no manual entry​
  • Auto computation of accuracy, pass/fail results at edge
  • Logs Pouch attributes, and syncs tests with webapp​

Core Modules & Features

Weighment Test Automation​
  • BLE Logger reads from RS232 connected balance
  • Trigger test from mobile app
  • Auto-record readings with beep​
  • App decides sample size based on product/grammage/speed
Pouch Attribute Testing
  • Log drop, leak, dimension test results on mobile
  • Define pouch tests by pouch type
  • Final combined pass/fail computed instantly
Test Sync with Cloud App
  • Every test is synced with cloud​
  • PDF download possible
  • Track machine-wise, order-wise test history
  • Accessible by field service engineers
Market Proof
  • 14000+ Tests done across 1500 machines
  • Adopted by leading packaging machinery manufacturer
  • Strong relevance for food, pharma, dairy, spice industry
Impact Metrics
  • Save 20 minutes per test session​
  • Zero manual errors in readings or data entry​
  • Full traceability with tamper proof audit logs​
  • Standardized Calibration across shifts and plants​​