TPM dashboard showing maintenance tickets, spares tracking, and QR asset verification​

Falco SaaS - OPS​

Smart OPS | Strong Outcomes​

Falco OPS – Maintenance and Asset Suite

Prevent Breakdowns. Control Costs. Improve OEE​

From QR scanned breakdown tickets to asset transfers across plants – this suite empowers planning, maintenance and technician teams to keep machines running at optimal costs

What’s Broken Today​

  • Untracked Breakdowns, Late Reporting, and manual checklists​​​
  • No visibility of downtime, spares consumption, or team workload​​
  • No scheduled maintenance, nor equipment registry ​​​
TPM dashboard showing maintenance tickets, spares tracking, and QR asset verification
TPM dashboard showing maintenance tickets, spares tracking, and QR asset verification

What Falco Maintenance and Asset Suite Enables

  • Digitize entire TPM Flow, including scheduling and monitoring​​​​
  • Equipment specific checklists and ticket, Spares Consumption Monitoring​
  • Asset Lifecycle Tracking, Loop in Capacity Planning, Full Mobile support​ ​​​

Core Modules and Features

Breakdown and Scheduled Maintenance
  • Raise Ticket via QR, assign technician
  • Route Spares from Crib to Job, track till QC handover​
  • Auto schedule preventive, with checklists, spares & Skill Match​
  • Analytics and Future Planning​​
Breakdown and Scheduled Maintenance
  • Create team by Skill Types, Shift Plan, Weekly Offs
  • Assign Tickets only if Technicians are present​
  • Track full life cycle of ticket from Assign to Closure​​
  • Full Mobile First Functionality
Equipment and Asset Management
  • Register every equipment with full location, ID and Asset Code​
  • QR Code based verification​
  • Assign Equipment to Plant/Value Stream/Process​
  • Facilitate and Track Equipment Transfer​
Why It Matters
  • Reduce Downtime and Faster Ticket Closure​
  • Maintenance Intelligence for Capacity Planning​
  • Full Visibility across all plants and teams​​​​
  • Full Mobile and QR support​ ​​