Manufacturing dashboard showing TPM, live floor stats, and shift-wise KPI tracking​

Falco SaaS - OPS​

Smart OPS | Strong Outcomes​

Why HVMs choose Falco?

  • Reduce Breakdown by 30%​​​
  • Predictable Capacity​​​
  • Real-time Visibility​​​

What’s Broken Today​

  • Unplanned Downtimes eating into capacity​​
  • No Real-time Visibility for Operations and Plant Heads​​​​
  • Capacity Imbalances and Bottlenecks​​​
Manufacturing dashboard showing TPM, live floor stats, and shift-wise KPI tracking
Manufacturing dashboard showing TPM, live floor stats, and shift-wise KPI tracking

What Falco OPS for HMVs – Enables

  • Falco OPS is purpose-built solution for High Volume Manufacturing (HMV)​
  • Integrating Capacity Loading, Maintenance, IoT, Dashboards​​

Critical Modules for every Plant​

TPM
  • Schedule Preventive Maintenance
  • Follow SOPs and Checklists ​
  • Control Breakdowns ​
MyKRA - Dashboards
  • Monitor Shift Performance​
  • Track Production Vs Plan​​
  • Real-time KPI Measurement​
  • Ensure proof of work
DOIT – Live Floor Data
  • Live Production Monitoring​​
  • Equipment Performance​​​
  • Quick TPM Response​​​
  • Analytics and Dashboards​
Capacity Planning
  • Delivery Plan based on actual Capacity
  • Real World Constraint – Not Theory​​​
  • Improve Promise Accuracy​​​
  • Crush Over Time Bubble​
Why It Works for MSMEs
  • Modular & Affordable — Start small, expand as needed. No massive upfront investment​
  • Real Data, Real Decisions — Every action tied to machine performance, capacity load, and actual output​​​
  • Zero Hype, All Impact — Tracks, triggers, and transforms production — without disrupting your existing setup​​​